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Installation Guidelines

Marlon ST Longlife can be installed using many of the currently available glazing systems designed for structured glazing sheets of PVC, acrylic and polycarbonate material.

When installing Marlon ST Longlife sheets it is imperative that the following information is read in conjunction with the fitting instructions for the glazing system being used.

Fitting of Marlon ST Longlife polycarbonate sheets should be the last operation in completing the project. The structure should be finished with all components of the selected glazing system in place and wood preservatives, when used, thoroughly dry.

Roofs should always be designed with a minimum slope of 5° to allow adequate rainwater run-off.

Marlon ST Longlife sheets must always be installed with the ribs running vertically or upslope.


Always ensure that sealants, gaskets and other materials used with Marlon ST Longlife do not have a detrimental effect on the material.
A low-modulas neutral silicone MUST be used as an all-purpose silicone will cause Marlon ST Longlife to crack and distintegrate.

Installation
All aspects of preparation for installation should be completed prior to glazing with Marlon ST Longlife. The recommended steps generally involved are set out below :

1. Ensure that the clearly marked UV protected surface of the Marlon ST Longlife sheet is to the outside. About 50mm of protective film should be peeled back from the edges of the sheet prior to application and the residual film removed after glazing is complete.

2. The diagram opposite the correct orientation of Marlon ST sheet in application.
A breather tape applied to the bottom of the sheet permits air to move freely in and out of the sheet, helping minimise condensation by equalisation of the air vapour pressure inside and outside the sheet. The breather tape also prevents dust or insects entering the sheet.
breather tapeThe breather tape must be covered with a ‘U’ profile, sealed to the top face of the sheet with a small silicone bead to protect both the tape and the lower end of the sheet from rainwater run-off.

Allowing air movement through the breather tape does not reduce the insulation performance. Following these procedures reduces the risk of condensation, water ingress and the growth of algae within the sheet.

3. Drainage of condensed water vapour is encouraged by installing the sheet with its ribs running in the direction of the slope.

4. The channels of Marlon ST Longlife should further be protected from dust and excess moisture by proper top sealing as shown in the diagram.

5. Marlon ST Longlife sheet has been proven to be suitable for use with a substantial number of commercially available glazing compounds, building materials and profile systems. However, it is still vital that advice on chemical compatibility should be sought either from Brett Martin's Technical Department or the manufacturer of interfacing products.

 

 
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