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Mechanical Fastening


Panels can be fixed to supporting structures using screws, rivets or nails. Screws are most suitable as they are most controllable: tightening a screw and then backing it off slightly allows the panel to move with temperature changes without deformation.
Nails and rivets can be used with small panels or in internal applications where there is little thermal movement since temperature differentials are small.

In all cases holes must be predrilled oversize through the panel to accommodate thermal movement. This in turn necessitates the use of an oversize washer on the fastener to provide adequate retention of the sheet and spread the load. Countersunk screws must never be used without a recessed washer.(For hole,or slot and washer size for given sheet dimensions and fixing shank diameters see below.)

Self tapping screws can be used to mount lightweight items to panels thicker than 6mm.

Bolt Fixing

W = Washer Diameter
h = Hole Diameter
b = Fixing Shank Diameter

Wood Screw Fixing

Holes or slots in a panel to accommodate fasteners should always be at least 25mm from the panel edge.

Fasteners should be spaced at the separations given for each thickness of panel.

Thickness Fastener Spacing (mm)
1mm
100 - 150
2mm
150 - 250
3mm
250 - 350
4mm
350 - 500
5mm
500
6mm
500
8mm
500
10mm
500



Hole, Slot & Washer Sizes
The following table gives minimum hole diameters or slot lengths, ‘D’ and corresponding washer diameters, ‘W’, to be used for panel dimension ‘v’ or ‘h’, assuming screw diameter ‘d’ and using a maximum temperature differential of 60°C.





 
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